Micro Brewery: Brew it, ferment it, bottle it, sell it

BridgeERP holds the recipe for every beer, follows each batch from the mash to the crate, and sells it to the trade the day it is bright.

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BridgeERP for micro brewery: Brew it, ferment it, bottle it, sell it

A recipe for every beer

The bill of materials holds the grain bill, the hops, the yeast and the glass for one brew, and the three things that happen to it.

  1. Manufacturing

    The grain bill, in one place

    One brew of pale lager: the malt, the hops, the yeast and the glass it takes to fill four hundred crates.

    Explore Manufacturing →
    BridgeERP brewery bill of materials for one batch of lager
  2. Manufacturing

    What happens to it, and where

    The same recipe's three steps: the brewhouse, a fortnight in a tank and a morning on the bottling line.

    Explore Manufacturing →
    BridgeERP brewery recipe operations with work centres and durations
  3. Product Lifecycle

    A recipe change, on the record

    More aroma hop in the amber ale: written up against the recipe, in review, and not on the floor until it is approved.

    Explore Product Lifecycle →
    BridgeERP brewery engineering change order on a beer recipe

By the numbers

What ships inside

Counted in the product.

6
states a batch moves through, from draft and confirmed to in progress, done and cancelled
6
states a work order moves through, so the floor always knows what is ready to start
3
kinds of bill of materials: manufacture this product, a kit, or work given to a subcontractor
4
stages an engineering change passes through, from new to effective

Inside the app

What is inside

The apps a brewery runs on, and what each does in the week.

  • A recipe per beer

    The grain bill, the hops, the yeast and the packaging for one brew, in one place, with the version that is in force.

  • The brew schedule

    Every batch carries the day it is mashed and the day it should be bottled, so the week on the floor is set before it starts.

  • A tank per brew

    Fermentation is a work order on a tank, and the tanks stand in for one another, so a brew goes wherever there is room.

  • Every batch has a number

    The finished beer is tracked by lot, so what a bar received can be followed back to the brew and the malt that went into it.

  • Malt and glass that reorder themselves

    A reordering rule on the malt, the hops and the glass puts the next order in the replenishment list before the brewhouse runs dry.

  • Recipe changes on the record

    A change to a recipe is written up, reviewed and only then applied, with what changed kept against the version it replaced.

  • The trade, on its own price list

    Bars, bottle shops and hotels buy on the list they belong to, with a break for the ones that take a pallet at a time.

  • Delivered and invoiced

    The crates go out on a delivery order and the invoice follows the same day, on the terms that customer trades on.

Step by step

From the grain to the bar

How a brew becomes beer on a shelf, and which app does each step.

  1. Step 1

    Write the recipe

    The grain bill, the hops, the yeast and the glass for one brew, with its three steps.

    Manufacturing
  2. Step 2

    Put it on the schedule

    A batch is raised for the day it will be mashed, and the components are reserved.

    Manufacturing
  3. Step 3

    Mash and boil

    The brewhouse work order takes the malt and the hops out of the store, by lot.

    Manufacturing
  4. Step 4

    Ferment and condition

    The brew sits in a tank until it is bright, and the tank shows what is in it.

    Manufacturing
  5. Step 5

    Bottle and label

    The bottling line fills, caps and packs the crates, and the batch gets its number.

    Inventory
  6. Step 6

    Sell it to the trade

    The crates go out on the round of orders and the invoice follows the delivery.

    Sales

On the floor

A batch shows what went into it and what came out; the work orders show what each work centre is doing now.

  1. Manufacturing

    A batch, start to finish

    The lager bottled on the fifteenth: four hundred crates out, and every sack and pack that went in.

    Explore Manufacturing →
    BridgeERP brewery manufacturing order for one batch of beer
  2. Manufacturing

    What is in the tanks now

    The wheat beer in tank four: mashed a week ago, out of the tank on the seventeenth, then the bottling line.

    Explore Manufacturing →
    BridgeERP brewery manufacturing order with its work orders on the tanks
  3. Manufacturing

    What each work centre is doing

    Every work order still open, on the brewhouse, the four tanks and the bottling line; the brew still in draft has no times on it yet.

    Explore Manufacturing →
    BridgeERP brewery work orders by work centre

Every bottle has a batch

The beer is tracked by lot from the tank to the bar, so a question about one crate has an answer.

BridgeERP brewery lots of beer with the quantity on hand
Inventory

The batches on the books

Every batch the brewery has made, and how much of each is still in the cold store.

Explore Inventory →
BridgeERP brewery traceability of one beer batch
Inventory

One batch, tank to bar

One batch of amber ale, from the four hundred crates that left the tank to every bar that took some.

Explore Inventory →

Selling it

The trade orders by the crate, the crates go out on the day they are wanted, and the invoice list shows what is still out.

  1. Sales

    An order from the trade

    A coast hotel's order: amber ale, wheat beer and lager by the crate, on the trade price list.

    Explore Sales →
    BridgeERP brewery sales order for crates of beer
  2. Inventory

    What goes out this morning

    The crates to load today and tomorrow, each against the order that asked for them.

    Explore Inventory →
    BridgeERP brewery deliveries ready to load
  3. Accounting

    What is still out

    What the trade still owes, the invoices already past their date at the top.

    Explore Accounting →
    BridgeERP brewery unpaid customer invoices with their due dates

The brewery in numbers

How much of each beer has been brewed, and what the brewhouse needs ordered before the next one.

BridgeERP brewery production by beer
Manufacturing

What has been brewed

Crates brewed of each beer, so the next schedule follows what the trade is actually drinking.

Explore Manufacturing →
BridgeERP brewery replenishment list for malt hops and packaging
Purchase

What to order before the next brew

The malt, hops and glass that have fallen under their minimum, with the quantity that fills the store back up.

Explore Purchase →

Who uses it

Who uses it, and what they see

One system for the brewhouse, the store, the office and the books.

  • Head brewer

    Writes the recipes, sets the week's brews and approves a change before it reaches the floor.

  • Brewhouse and cellar

    Works the open work orders, mashes, moves a brew to a free tank and bottles it.

  • Store and buyer

    Watches the malt, hops and glass and orders the next load from the suppliers.

  • Sales and accounts

    Takes the trade orders, loads the day's crates and follows what is still owed.

In your country

Your currency, taxes and papers

Set to the country the brewery sells in.

  • Company currency

    Price lists, invoices and stock are kept in the currency of the company; the demo brewery trades in KES.

  • Tax on the trade price

    Trade prices are quoted without tax and the invoice adds it; the demo follows a Kenyan example at 16 per cent.

  • Electronic invoicing where it is required

    Where a country asks for it, every invoice carries the item data the tax authority wants; the demo has the Kenyan connector in demo mode.

  • Accounting by country

    Accounting packages for more than 100 countries set up the chart of accounts, the taxes and the tax report.

Getting started

Getting started

How a brewery moves onto BridgeERP.

  1. Load the store

    Bring in the malt, the hops, the yeast and the glass, and say which of them are tracked by lot.

  2. Write the recipes

    One bill of materials per beer, for the batch size the brewhouse actually makes.

  3. Draw the floor

    A work centre for the brewhouse, one for each tank and one for the bottling line, with the tanks as alternatives of one another.

  4. Schedule the first brews

    Raise a batch per brew, set a reordering rule on every raw material, and the week runs itself.

Questions

Questions about Micro Brewery

Not covered here? Contact us.

Can we keep a recipe per beer?

Yes. A bill of materials holds the grain bill, the hops, the yeast and the packaging for one brew, written for the batch size the brewhouse actually makes, with the three operations it goes through.

How are the fermentation tanks handled?

Each tank is a work centre, and fermentation is a work order on it. The tanks are set as alternatives of one another, so a brew can go into whichever one is free, and the schedule shows what is in each.

Can we follow a batch from the tank to the bar?

Yes. The finished beer is tracked by lot: the batch number is set when the brew is bottled, and the moves history shows the brew that made it and every delivery that took crates out of it.

What happens when a recipe changes?

A change is raised against the recipe as an engineering change order, moves through its stages while it is reviewed, and only applies to the batches brewed after it is approved.

Does the system tell us when to order malt and glass?

Yes. A reordering rule on each raw material holds a minimum and a maximum; the replenishment list shows what has fallen under the minimum, what the scheduled brews will still need, and how much to order.

Can we sell to the trade on different prices?

Yes. A price list per kind of customer is set on the account, and a list can drop the price again from a quantity of its own, so a wholesaler and a single bar buy on their own terms.

Tax compliance

Invoices your tax authority accepts

In Kenya, Uganda, Rwanda, Burundi and Zambia, each invoice, receipt and stock movement goes to the tax authority's own system when you post it. Ghana and Pakistan come next, and we connect 73 more countries on request.

  • KenyaReady

    eTIMS KRA

    Invoices, credit notes, POS receipts and stock movements

  • UgandaReady

    EFRIS URA

    Invoices, POS receipts and stock

  • RwandaReady

    EBM RRA

    Invoices, POS receipts, stock and imports

  • BurundiReady

    EBMS OBR

    Invoices, POS receipts, stock and manufacturing

  • ZambiaReady

    Smart Invoice ZRA

    Invoices, POS receipts, stock and imports

NextGhana GRA E-VATPakistan FBR Digital InvoicingAll 80 countries

Micro Brewery, app by app

One connected flow instead of separate systems — the work moves from one team to the next without re-typing anything.

Every stop is a real app in your plan, and the hand-offs between them are the product.

  • Customers & sales
  • Operations
Stage 1 of 8 · Customers & sales

CRM

Leads, opportunity pipeline, activities and sales forecasting.

CRM →
Sales pipeline of a micro-brewery in BridgeERP CRM

Ready when you are

Open the plan builder with the right apps for this industry already selected, or see it running first.